The Problem: Aircond Blowing Warm Air After 2 Years
Mr. Jason Tan lives in a mid-floor unit at a condo in Subang Jaya, just a short drive from Sunway Pyramid and the bustling SS15 area. He'd been running his Daikin 1.5HP wall-mounted aircond unit daily for about two years without any issues — it kept his living room comfortable even during those brutal 34°C afternoons that Subang Jaya is no stranger to.
Then one evening in January, he noticed the aircond was running but the room just wasn't getting cold. The unit was blowing air, no error codes on the display, but the air coming out felt lukewarm at best. He tried lowering the temperature to 18°C and leaving it for an hour. Still warm. That's when he contacted us through WhatsApp.
If your aircond is running but not cooling properly, it's a common sign that something is off — and there are several possible reasons why your aircond is not cold. In Mr. Tan's case, we suspected a refrigerant issue from the start.
Issues Identified
- Aircond running but blowing warm air — room not reaching set temperature
- Unit had been working fine for 2 years with no prior complaints
- No error codes displayed on the indoor unit
- Outdoor unit compressor running but copper pipes not cold to touch
On-Site Diagnosis: Low R32 Gas Pressure
Our technician, Syafiq, arrived at Mr. Tan's condo the next morning. First thing he did was a basic visual inspection of both the indoor and outdoor units. Everything looked clean — Mr. Tan had been getting regular aircond servicing done, so there was no dirt buildup or clogged filters to worry about.
If your aircond is also losing gas, the first step is confirming the symptoms. Our list of 5 signs your aircond gas is low helps you self-diagnose before calling for service.
Next, Syafiq connected a manifold gauge set to the outdoor unit's service port. The readings told the whole story: R32 refrigerant pressure was sitting well below the optimal operating range. On a properly charged Daikin unit running R32 gas, you'd expect to see suction pressure around 110-130 psi in our Malaysian climate. Mr. Tan's unit was reading just 70 psi.
Low gas pressure means the aircond can't absorb enough heat from the indoor air, which is exactly why the unit was blowing warm. But gas doesn't just disappear on its own — there had to be a leak somewhere.
Finding the Leak
Syafiq applied leak detection solution along the copper pipe connections, focusing on the joints where the refrigerant lines connect to the indoor and outdoor units. Sure enough, he found tiny bubbles forming at one of the flare joints on the outdoor unit side. It was a minor leak — slow enough that the gas had been seeping out gradually over months, which is why Mr. Tan only noticed the problem recently.
Flare joint leaks are actually one of the more common issues we see in condo installations around Subang Jaya, USJ, and the surrounding Petaling district. The vibration from the compressor over time can loosen the flare nut slightly, especially if the original installation wasn't torqued to the exact specification.
Gas doesn't just run out — there's always a leak somewhere. Common leak points include copper pipe joints and flare connections, especially in systems older than 5 years.
The Fix: Flare Joint Repair and R32 Gas Top-Up
Work Completed
- Disconnected and re-flared the copper pipe connection at the leaking joint
- Applied proper torque with calibrated wrench to prevent future loosening
- Performed nitrogen pressure test to confirm zero leaks before charging
- Topped up R32 refrigerant gas to manufacturer-specified levels
- Verified cooling performance — unit reaching set temperature within 15 minutes
Step-by-Step Process
Here's how Syafiq handled the repair:
- Recovered remaining gas: Before any work on the flare joint, the remaining R32 gas was recovered properly. R32 is a mildly flammable refrigerant, so proper handling is essential — this isn't a DIY job.
- Re-flared the connection: The copper pipe end was cut back slightly and re-flared using a proper flaring tool to create a fresh, clean sealing surface. The old flare had developed a tiny groove from years of vibration.
- Nitrogen pressure test: After reassembly, the system was pressurised with nitrogen gas and left to hold for 30 minutes. Pressure held steady — confirming the repair was leak-free.
- Vacuum and gas charge: The system was vacuumed to remove moisture and air, then charged with the correct amount of R32 refrigerant. Manifold gauge readings were monitored until pressure stabilised within the optimal range.
- Performance test: With the gas topped up, the aircond was switched on and monitored. Room temperature dropped from 31°C to the set 24°C within about 15 minutes. The air coming from the vents measured a cool 12°C — right where it should be.
Pricing: What Does Aircond Gas Top-Up Cost?
For this job, the total cost came to RM200 for the R32 gas top-up, plus a small charge for the flare joint repair. Here's a general guide for gas top-up pricing:
- R410A gas top-up: From RM180 (common in older Daikin, Panasonic, and Acson units)
- R32 gas top-up: From RM200 (newer, more energy-efficient units like Mr. Tan's Daikin)
Keep in mind that if there's a leak, it needs to be fixed first — otherwise you'll be topping up gas again in a few months. That's money down the drain. Our approach is always to find and fix the leak before charging gas, which is exactly what we did for Mr. Tan.
Before and After
- Before: Room stuck at 31°C despite aircond running for hours. Warm air from vents. Monthly electricity bill had crept up as the unit worked harder to compensate.
- After: Room cooling to 24°C within 15 minutes. Cold air (12°C) from vents. Compressor cycling normally instead of running non-stop.
Mr. Tan also mentioned that his electricity bill for that month dropped noticeably — which makes sense. When an aircond is low on gas, the compressor runs continuously trying to reach the set temperature, consuming more power without actually cooling the room.
Understanding the difference between R410A and R32 gas matters because they require different handling and have different longevity characteristics. Always confirm which gas type your unit uses before a top-up.
Customer Feedback
"I was worried it might be a major problem since the aircond is only 2 years old. Syafiq explained everything clearly — showed me the gauge readings before and after, and even pointed out where the leak was. The whole thing took less than 2 hours and now my aircond is cold again. Very happy with the service. Will definitely call Total Aircond again."
— Mr. Jason Tan, Subang Jaya
Signs Your Aircond May Need a Gas Top-Up
If you're experiencing any of these symptoms in your condo or home around Subang Jaya, USJ, Puchong, or Petaling Jaya, it might be time to get your aircond checked:
- Aircond running but room not getting cold
- Ice forming on the copper pipes or indoor unit
- Aircond takes much longer than usual to cool the room
- Higher electricity bills without increased usage
- Hissing sound near the outdoor unit (could indicate a larger leak)
Don't ignore these signs. In Malaysia's tropical climate where we run our airconds 8 to 12 hours a day, a unit that's low on gas is working overtime and wearing out faster. A simple gas top-up now can save you from a costly compressor replacement later.
Aircond Not Cold? We Can Help.
Our Subang Jaya team provides same-day aircond gas top-up and leak repair. WhatsApp us for a quick quote.
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